Robots and Automation in Metalworking

Machine-tending robots are often key components used to enable unattended or lights-out machining operations, adding capacity by taking advantage of time that’s currently unused, like nights and weekends. In many cases, robot integration enables shopfloor employees that were previously loading and unloading parts from machines to perform duties of greater value. Plus, today’s robots are faster and more intelligent than in years past and are also becoming increasingly viable for small-batch/high-mix production. In addition, collaborative robots, or “cobots,” use sensor technology that enables them function safely alongside humans in a shared work environment. That means no more isolating fencing is needed to separate worker and robot.

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Easy-To-Install Data Acquisition System for Real-Time Monitoring Across Brands

cnSEE from All World Machinery Supply combines easy installation and monitoring across multiple machines.

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4 Steps to a Cobot Culture: How Thyssenkrupp Bilstein Has Answered Staffing Shortages With Economical Automation

Safe, economical automation using collaborative robots can transform a manufacturing facility and overcome staffing shortfalls, but it takes additional investment and a systemized approach to automation in order to realize this change.

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Made in the USA - Season 1 Episode 2: The Automation Puzzle

There is a fundamental question we need to answer when we talk about automation: To what extent is automation an answer to the skilled workforce shortage, and to what extent is automation vs. Skilled labor the wrong comparison to make in the first place?

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Choosing a Five-Axis Machine Tool With Automation in Mind

While much focus is placed on the machinery that moves parts, the features most important for automating five-axis machining are arguably found in the machine tool itself.

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5 Tips for Automating Laser Marking With Robots

Automating laser marking can be a useful way to increase robots’ utilization, but the process requires careful planning for success.

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Reducing Machine Cycle Times Both In and Out of the Cut

Increasing automation means setup times are lower than ever. How can shops optimize cycle times to match and win more business?

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Turn-Mills 101

Turn-mills are a type of multitasking machine that can shorten cycle times and help facilitate lights-out machining for two common machining types.

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Four Automation Technology Trends

Robotic technology is advancing, enabling manufacturers to automate more tasks than ever before.

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What Year Did a Robot Hand First Debut at IMTS?

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

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Automation

FANUC Details Robotic Vision, ROBODRILLS and More at IMTS 2024

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

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Automation

The Best of IMTS24 In Photos (We Saved the Best One for Last!)

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

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Seeking Custom Grinding and Automation with Weldon Solutions

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations. 

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New Look, New Feel, New Robots at System 3R

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

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SPS – Smart Production Solutions Accelerates IMTS Automation Sector

A partnership between Mesago Messe Frankfurt and AMT – The Association For Manufacturing Technology is bringing a popular German automation show to the US.

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The Role of Surface Finishing in Modern Manufacturing: Trends and Best Practices

You’re attending IMTS to advance your business. Regardless of your role in the manufacturing process, considering how your parts will be finished is crucial. This article can help you understand trends in surface finishing and better communicate with your finishing partners.

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How Hurco Harnesses Automation

Hurco's automation services benefit a majority of small-to-medium-sized job shops that need to bring order to the chaos that comes from manufacturing a high mix of parts in small quantities. Hurco’s booth at IMTS 2024 features its advancements in automation and highlights a new partnership to offer its customers various solutions.

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How a Custom ERP System Drives Automation in Large-Format Machining

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

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FAQ: Automation

What is automation?

“Robot” is the first picture that comes to mind, but it means more than that. Automation could be machines that are able to do more in one setup, one handling. It also refers to other options like pallet systems for moving work around, in and out of machines. It refers to software that can automate certain operations. Automation is not a replacement or an alternative for people.

Source: Practical Approaches to Automation

What is a cobot?

A collaborative robot or “cobot” is a robot that is safe to run unguarded near people. Most cobots are safe because they are speed- and force-limited, and they stop upon sensing contact with an obstacle. Cobots are also easy to relocate and reprogram for different tasks in a shop.

Source: 10 Things to Know About Collaborative Robots

What should you know about cobots?

1. Cobots, vision and AI all go together.

2. Cobots do not guarantee safety.

3. Cobot applications need not feature collaboration.

4. Automation’s payback period is declining.

5. Trends in manufacturing favor collaboration.

6. Cobot adoption might be held back by lack of people.

7. Advancing AGV technologies make cobots mobile.

8. Attention recognition is coming.

9. Collaborative can be done in different ways.

10. “Collaborative” can be a bigger idea.

Source: 10 Things to Know About Collaborative Robots

How do robots and 3D printing intersect?

1. 3D Printed End-of-Arm Tooling (EOAT)

2. 3D Printed Off-Robot Accessories

3. Robot-Tended 3D Printers

4. Robots As 3D Printing Systems

Source: 4 Ways Robots and 3D Printing Intersect

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